Propuesta de mejora con un sistema de supervisión en la planta de triturado de piedra de la empresa TRITURADORA BOCAS DEL GUAYURIBA S.A.S

Abstract

Currently, the company does not have the possibility to monitor the general state of the plant, which that has led the staff to handle only corrective maintenance, having as result, greater deterioration of the equipment, greater production losses and costs of maintenance, low reliability and availability of the plant. This is because without the possibility of detecting a problem before the failure occurs, you cannot make a strategic and programmed intervention without affecting the production process of the plant. The company currently does not have process or maintenance indicators, taking into account According to the information provided by the collaborators, the plant has been stopped for 3 or 4 days due to failure of some equipment and for not having the necessary spare parts at the moment, this 6 in the case of damage to critical equipment, for example a motor that suffered an overload and I know burned the winding. In addition, failures such as band misalignment must be taken into account which can take 1 to 2 hours to align, bearing failure which can take 2 to 3 hours the change if you have the spare, if you do not have the machine remains stopped from it time of the failure until getting the spare part, which would be approximately 8 to 24 hours, he mesh change lasts from 4 to 12 hours depending on the number of meshes. These are some of maintenance times lost due to the lack of a supervision system that allows Observe and analyze the state of the equipment according to physical variables such as temperature, amperage, vibration, and thus be able to intervene in a programmed manner without affecting production and not as I know currently does (corrective maintenance). On the other hand, it should be noted that these problems lead to financial losses for the company, production is lost due to plant time stopped, there is an increase in internal and external labor, the costs of spare parts and equipment new, among others.